Corn Flour Milling Project Working Process:
Corn flour milling project adopts dry method and excellent automation solution, and furthest reduces manual cost and production cost. The professional corn processing project designers and commissioning engineers team ensures the technological advancement, which not only reduces energy consumption, but also reduces the impurities, dust and bran speck impact to end products.
1. Corn flour milling project first removes impurities mixed with the corn kernels: one classifying process can sort out qualified size of corn kernels; one polishing machine can remove the impurities which adhere to the kernel surface and make kernels look more bright.
2. Unprocessed corn cleaning section: it adopts one screening process, one stone removing process and the winnowing system to clean the big and small impurities, light impurities, pebbles and magnetic material to ensure the product quality.
3. Flour milling section: smashing makes the material granularity suitable when it enters into the flour milling machine so as to improve grinding efficiency. The flour milling machine can grind the material into flour, then the screen separates various material. Purification can separate the fine skin and broken germs by the combined effect of screening and winnowing.
4. Measuring and packaging section: the warehouse can reduce the amount of labour used. Measuring and packaging can adopt manual or electrical measuring and packaging according to actual needs.
Quality goods yield rate reaches or surpasses national standard and increases market competitiveness. The whole maize milling plant or corn flour milling plant has the features of advanced technology, superior equipment, strong specificity, reasonable arrangement, low energy consumption, high flour yield and so on. It is widely used in the following enterprises: food, sugar, beer and so on. And the core equipments have gained national patent.
Corn flour milling project technical parameter:
1. End products: grade corn flour and corn bran.
2. Products yield rate: grade corn flour 75-80%, corn bran 20-25%
3.End products index:
A. Corn flour fineness:40-200 meshes (the flour fineness can be adjusted)
B. Sand content:<0.02%
C. Magnetic metal content:< 0.003/kg
D. Moisture storage:13.5-14.5%
E. Fat content:0.5—1%
F. Appearance and taste: bright and golden color, fine powder, high quality and pure taste.
Core equipments: vibrating sieve, classifying destoner machine, air blower, air suction duct, degerminator, germ extraction machine, corn peeling machine, corn polishing machine, flat sieve.
Advantages of the corn flour milling project:
1. It reduces equipment input in grain dampening and end products drying compared to the wet method technology.
2. Corn dry method processing technology makes the processing more sanitary.
Win Tone Machinery supplies you with the professional project consulting and service programme:
1. Corn and grain varieties in different areas may need different engineering demand plans.
2. On receipt of your order, our sales manager and engineers project team will provide you with the most professional technical guidance.
Large scale corn flour milling project technical parameter:
Type
|
Power(KW)
|
Power Cost(KW/H)
|
Output(T/24H)
|
Size Requirement(L*W*H)(m)
|
200T
|
262
|
20-22
|
200
|
40*7*11 (steel frame construction)
|
300T
|
394
|
20-22
|
300
|
48*7*12 (steel frame construction)
|
500T
|
595
|
18-20
|
500
|
60*7*12 (steel frame construction)
|
1000T
|
1310
|
18-20
|
1000
|
48*9*18 (storey building construction)
|
2000T
|
2618
|
18-20
|
2000
|
60*9*22 (storey building construction)
|
Each Processing Part of the Large Scale Corn Flour Milling Project:
Vibration Cleaning:
Destoner Machine:
Dampening:
Corn Bran Removing:
Corn Degerminator:
Corn Germ Extraction:
Corn Grits Making:
Corn Flour Milling:
Plansifter:
End Products Packaging:
PLC Control System:
Dedusting System:
Surge Bin:
Pneumatic Conveying:
Material Conveying:
Pipelines:
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Zhengzhou, Henan, China
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