Automatic Instant Noodles Production Line

VIDEO

Automatic instant noodles production line is controlled automatically from flour feeding to the final products with less manual operation. The operators only need to observe, monitor and adjust the equipments, which saves a lots of labors and reduce the cost.

The automatic process: 
Flour insert --- flour mixing --- paste ripening --- paste lifting --- paste feeding --- first extrusion --- second extrusion --- vermicelli forming --- rationing cutting --- combing ---adjusting --- steaming --- drying --- cooling ---inspecting --- packaging --- production conveyor

Output：80000packs for 24hours, 5.6tons/24 hours  
Model: SNTNCS8

Detailed technological process of the automatic instant noodles production line:
1. Flour mixture equipment:
mixture bucket diameter ∮760㎜
bucket volume 280L
motor power 4Kw 
dimension1160 x 760 x 1625㎜
Material stainless steel, carbon steel
2. Stainless steel:
mixture bucket diameter ∮900
liquid mixture barrel:
bucket volume 400L
motor power 0.55Kw
dimension ∮1140 x 1500㎜
Material stainless steel
3. Liquid measuring pot:
liquid monitor meter 1
bucket diameter ∮320㎜
volume bucket 32L
dimension∮350 x 2450㎜
Material stainless steel4. Pump:0.37Kw
5. Flour ripening feeder:
power 1.5Kw
diameter ∮1200mm
dimension1200 x 1200 x 940
Material stainless steel, carbon steel, etc.
6. Flour lifting conveyor:
conveyor width 350㎜
lifting height 2550㎜
reducer power 0.75Kw
The dimension 3600 x 600 x 3000㎜
Material stainless steel, carbon steel
7. Flour rationing feeder:
Two-head feeder device 1
reducer power 1.1Kw x 2
The dimension 1250 x 1000 x950㎜
Material stainless steel, carbon steel
8.Noodles forming machine:
The extruder power 15Kw x4
extruders’ distance 300㎜
The dimension 2530 x 1100 x 1852㎜
Material stainless steel, carbon steel
9. Rationing cutting machine:
insert-conveyor width 180㎜ x 2
insert-conveyor power0.55Kw 
air ejector power 0.37Kw 
cooling fan power 100W x 12 
dimension 3590 x 800 x 1600㎜
Material stainless steel, carbon steel
10. Noodles distributing device:
Power 1.1Kw
Material stainless steel
11. Noodles combining conveyor:
Power 1.1Kw 
Material stainless steel, carbon steel, plastic
12. Noodles adjusting machine:
adjusted frequency speed 
controlled by the aging tunnel 
driving mode by cylinder 
dimension 300 x 1170x 1550㎜
Material stainless steel, carbon steel
13. Steaming conveyor:
The steaming time 2.5 min
The driving mode 
Come from the aging tunnel
The cover-lift cylinder 4
cylinder diameter ∮80㎜
cylinder distance 250㎜
The steam pressure 0.2～0.3Mpa(adjustable) steam consumption 150㎏/h
The dimension 4290 x 1500x 1820mm 
Material stainless steel, carbon steel
14. Multiple-level drying tunnel:
The capacity 80000pack/day, 70g/pack
The power 3Kw
The air-heater 4 groups
The air blower power 4Kw x 3
The inner temperature 
50℃～80℃(adjustable)
The steam pressure 0.3～0.5Mpa
The steam consumption 230㎏/h
The dimension 1000 x 2800 x 3500mm
Material stainless steel, carbon steel
15. Cooling conveyor:
The driving mode 
Speed controlled by the drying tunnel
conveyor width 800㎜ 
The cooling time 3 min
cooling fan power 45 W x 5
The dimension 4800 x 1200 x 1400㎜
Material stainless steel, carbon steel
16. Connection conveyor:
The width of conveyor 150㎜ 
speed reducer power 0.37Kw 
The dimension 2000x 450 x 920㎜ 
Material stainless steel, carbon steel
17. Inspection conveyor:
conveyor width 150㎜ 
reducer power 0.37Kw 
The dimension 2200 x 450 x 1080㎜ 
Material stainless steel, carbon steel
18. Production conveyor:
conveyor width 150mm
reducer power 0.37Kw 
The dimension 2200 x450 x 820㎜ 
Material stainless steel, carbon steel
19. 1#electric controlling case
20. 2#electric controlling case
1) Motors, decelerators and most spare parts are adopted the national well-known qualified products;
2) The most critical bearings, cylinders are adopted Japanese well-known products;
3)Touch Screen, PLC using Siemens products;
4 )Frequency converter using Delta products;
5 )Most IDEC,MON qualified electrical components are used and less national qualified products adopted

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